<p><b>FEATURES:</b></p>
<ul>
<li>The machine frame is manufactured with ULTIMATE technology with very precise tolerances and stress relieved with large welded compo- nents. All tensile points are designed with large radii and strain accumu- lation and possible welding cracks are eliminated.</li>
<li>The lower and upper tables’ inertias are designed for optimum value for minimum deformation.</li>
<li>The top plate is designed to be positioned vertically so that the roller bearings, piston bearings and felts can compensate for vertical loads.</li>
<li>The hydraulic cylinder is designed as double-sided and honed to a surface quality of 2 microns. Thus, minimum wear resistance is created for the felts. The cylinder bodies are manufactured as SAE 1040 mate- rial forged.</li>
<li>The hydraulic cylinders are bolted to the front of the feet with bolts and cams to provide excellent leveling and load balancing.</li>
<li>Piston head features: Omega-type felts are fitted with wide bronze bearings, semi-angled sleeves.</li>
<li>The pistons are precision ground and hard chrome plated to provide low friction and abrasion resistance when the piston passes through the felts.</li>
<li>The adjustable top tray slides are made from materials that are suit- able for very low friction resistance. These beds are arranged for guid- ing to move the top table from right to left and front to rear.</li>
<li>The Gator hydraulic system allows precise usage at all pressure values up to the maximum operating pressure. At the same time, with these pressure values, precise cylinder positioning, synchronization and repeatability are achieved.</li>
<li>Backgauge system is manufactured in accordance with environ- mental conditions. Backgauge bearings are made for heavy conditions with double bearers. Scrapping type bearings are used against dust and other particles that will accumulate in the linear guideways against dusty environmental conditions.</li>
<li>The outer surface of the machine is painted with two layers of paint at least 60 microns in thickness to protect against weather conditions. Paint drying is done gradually in different time and temperature ranges in state-of-the-art ovens.<br>
</li>
<li><strong>ESA S630 CNC 15” HQ Touch Screen Press Brake Control</strong>
<ul>
<li>Main features:<br>
• All-in-one monoboard<br>
• Resistive type 15” Touch HQ color screen<br>
• Management of up to 4 axes, ideal for shears<br>
• Clear and ergonomic HMI for intuitive use<br>
• Simple programming even for complex cuts<br>
• 16 + 12 I / O with integrated PLC<br>
• 1 Ethernet port<br>
• 1 RS-232 serial port<br>
• 1 USB 2.0 port<br>
• 2 analog inputs + 2 analog outputs<br>
• 1 CANopen port<br>
• Available in 25 languages</li>
</ul>
</li>
<li><strong>Gator Heavy Type ±0.03 Accuracy Servo Motor Backgauge. 2 Pcs Finger Blocks Included.</strong></li>
<li><strong>Front Safety Lazer (German Fiessler)</strong></li>
<li><strong>Gator Adjustable Linear Slide Casting Body Front Support Arms 2 Pcs</strong>
<ul>
<li>Quick and Easy Adjustable Support Arms. </li>
<li>It is mounted in front of the machine in such a way as to move on a linear slide system and on a ball bearing. </li>
<li>It is easy to use by taking the desired posi¬tion even when lightly pushed, and it is also possible to adjust it vertically.<br>
</li>
</ul>
</li>
<li><strong>Gator European Type Top Tool Clamping (Promecam) </strong></li>
<li><strong>Back Safety Finger Protection System (Fiessler or Datalogic)<br>
</strong></li>
<li><strong>Gator Foot Pedal with Emergency Stop Button (Stand Type)</strong></li>
<li><strong>European Type Top Tool H:66,6mm (Rolleri or Eurostamp) </strong><br>
</li>
<li><strong>European Type Bottom Tool 4V H:60x60mm (Rolleri or Eurostamp) </strong></li>
<li><strong>Motors and Servo Driver (Delta or Mitsubishi) </strong>
<ul>
<li>The top table bedding is designed to be more durable to prevent stretching during bending and to ensure easy slipping.</li>
<li>Positioning the bedding outside of the columns offers a distinct advantage when performing box bends.<br>
</li>
</ul>
</li>
<li>The top plate connections are equipped with double springs and spherical joints, ensuring double safety and stability.</li>
<li>The parallelism of the top plate can be adjusted with greater precision, and the proportional valves operate synchronously to enhance performance. </li>
<li><strong>Hydraulic System (German Höerbiger/Hawe) </strong></li>
<li><strong>Modular Hydraulic Tank</strong><br>
</li>
<li><strong>Servo Motor Special Design Honed Nodular Cast Iron Body with ± 0.011” Precision (Utility Model Patented) R Axis Back Gauge </strong>
<ul>
<li>The most crucial factor for precision bending in press brakes is the Backgauge system. <br>
Gator design features a unique, powerful and precise back gauge system that works on linear guideways at side counters and large-sized ball screws. The special design has robust construction due to its strong mechanical structure and can withstand large loads.</li>
<li>The back gauge finger blocks move on top of the double-rail and aluminum-plated top profile. These back gauge finger blocks are very sensitive and can be adjusted from any point.<br>
</li>
</ul>
</li>
<li><strong>CNC Controlled Motorized Crowning</strong>
<ul>
<li>Advantages of crowning to achieve a constant angle; A press brake’s bending precision is affected by the deviationsof the upper and lower table as well as other factors.</li>
<li>Press brakes deviate from the opposite direction. Penetration of the force obtained into the tool is not constant, and the angle is not the same over the length of the machine.</li>
<li> The independent right and left axes (Y1 and Y2) Controlled both by proportional valves and linear position control systems.</li>
<li> The crowning system distributes the bending force equally to each point of the bending part to ensure correct bending results.<br>
</li>
</ul>
</li>
</ul>
<p><b> STANDARD EQUIPMENT: </b></p>
<ul>
<li>Y1,Y2 and X – 3-Axis <br>
Bending Force: 150 Ton <br>
Bending Length: 122” <br>
Delem DA-53T (The Netherlands), or ESA S630 (Italy)<br>
Gator Heavy Type ±0.0012” Accuracy Servo Motor Backgauge<br>
Front Safety Lazer (Fiessler-Germany) <br>
Back Safety Finger Protection System (Fiessler-Germany) <br>
Finger Blocks 2 Pcs <br>
Gator Adjustable Linear Slide Casting Body Front Support Arms 2 Pcs<br>
Gator Special Narrow Table <br>
Gator Bottom Tool Holder (Rolleri-Italy)<br>
Gator European Type Top Tool Clamping (Promecam-Italy) <br>
European Type Top Tool H: 2.50” 85° R0,8 (Rolleri or Eurostamp-Italy) <br>
European Type Bottom Tool 4V H: 2-3/8” x 2-3/8” 85° (Rolleri or Eurostamp-Italy) <br>
Opkon Magnetic Linear Scale (Turkey)<br>
Electric System (Siemens or Schneider-Germany) <br>
Hydraulic System (Höerbiger/Hawe-Germany) <br>
Hydraulic Pump (Eckerle-Italy) <br>
Servo Driver (Delta or Mitsubishi-Japan) <br>
Electrical Panel - Gator <br>
Lighting Lamp <br>
Gator Foot Pedal with Emergency Stop Button (Stand Type) <br>
Stroke Length (10.4”)<br>
Throat Depth (16.1”)<br>
Back Gauge X-Axis Distance (30”)<br>
Daylight (19.1”) <br>
Distance Between Columns (102.4”) <br>
R Axis Speed (7.88”)
<br>
</li>
</ul>
<p><b> OPTIONAL ITEMS:</b></p>
<ul>
<li>CNC Controlled Wila Type Gator Bottom Table Crowning System</li>
<li>Installation and training</li>
</ul>
