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- Description
- Four-roll design and construction. Compact design for minimal floor space.
- Welded, all-steel, heavily proportioned, thermally stress-relieved frame and drop end
- Roll shafts journaled in radial bearings and bronze bushings
- Induction-hardened SAE 1050 steel bars, hardened to 58-60 Rockwell C are used for the rolls. Rolls are precisely machined with crowning to compensate for deflection under load
- Fully hydraulic
- Three-roll drive. The upper central roll and the two side rolls are driven from a central hydraulic power system, each roll by a hydraulic motor and planetary gearbox
- The lower central roll and the two side rolls are hydraulically and individually adjustable and tiltable. Each side roll is adjustable hydraulically and independently to provide double pre-bending; therefore, each end of the workpiece can be prebent and then rolled with only one insertion of the workpiece into the machine
- The top roll tilts up when the drop end goes down to easily remove the rolled material
- Linear movement of the side rolls (with hydraulic pistons) for more powerful and efficient rolling of medium to heavy capacities
- Dual rolling speeds
- Hydraulic balancing system for rolls parallelism
- Robust drop end, hydraulically operated
- Controls for all functions and electronic digital readouts in a rolling console
- Cone bending attachment is standard equipment; and the side rolls can be tilted for more effective cone rolling, after which they can be easily paralleled for normal bending
- 3 - Electronic digital readouts (LED) for the positions of the side rolls and the lower roll, each with programmable roll position pre-set and memory
- Components are from world-renowned sources
- Pre-arranged for easy retro-fit of overhead and side support devices if required after machines has been put into operation
- Built according to stringent European standards for design, production and quality and bearing the CE-Mark of certification
- Three-roll drive. The upper and lower side rolls are driven by hydraulic motor through a planetary gearbox.
- Induction hardened and crowned rolls
- Hydraulic adjustment of the lower central roll and of the side rolls, each independently
- Hydraulic drop end for easy removal of the completed cylinder
- Hydraulic system complete with controls
- Linear movement (slide) of the side rolls
- Dual rolling speeds
- Balancing system for parallelism of the rolls
- Manual central lubrication
- Cone bending attachment
- Operating controls in a rolling console for all functions including adjustment of the lower and side rolls, for paralleling and tilting side rolls (for cone rolling) and for operation of the drop end.
- 3 - Electronic digital readouts (LED) for the positions of the side rolls and the lower central roll mounted in the rolling control console, each with programmable roll position pre-set and memory.
- Electric motor and controls. Electrics for 3/60/220/440. Low voltage at the controls.
- Overload and under voltage protection. Emergency stop wires at the front and rear of the machine
- Hydraulics by Rexroth, Bosch, Duplomatic or Parker.
- Electrics by Siemens, NAIS or Telemecanique
- Bearings by FAG and SKF
- 2 - Operating Manual/Parts List
- Manufacturer
- Specifications
- Options/Accessories
- Hydraulic side support device for front or back of machine. or both
- Hydraulic overhead support device, adjustable to 118" (other sizes can be ordered)
- "Teach-In" Numeric Control with integrated Siemens PLC, color screen and USB drive
- This control is offered as an alternative to a full CNC Control because it is simpler to operate, and costs much less while still providing excellent numerical control
- An Upgraded NC Control with additional pumps and software with performance to eliminate flat spots
- CNC Control
- Infeed Tables
- Hydraulic finished part ejector
- Linear electronic digital readout (LED) for the upper roll
- Ground and polished rolls
- Modifications to suit customer requirements
COLE-TUVE 4R HSS 30-280 Four-Roll Double-Pinch Hydraulic Plate Bending Roll 10 ft x 1/2"
STANDARD EQUIPMENT:
ITEM: 10' x 1/2" Four-Roll Double-Pinch Hydraulic Plate Bending Roll
MANUFACTURER: COLE-TUVE
MODEL: 4R HSS 30-280
Manufacturer:
Cole-Tuve
Machine Type
Machine Category:
Plate Bending Rolls
Power Source:
Hydraulic
Metalworking
Material Length:
10 ft (120 in.+)
Mild Steel Capacity:
1/2"
Circular Bending to diameters 5 times upper roll diameter and larger |
10' x 1/2" |
Circular Bending to diameters 1-1/2 times upper roll diameter and larger |
10' x 3/8" |
Prebending to diameters 5 times upper roll diameter and larger |
10' x 3/8" |
Prebending to diameters 1-1/2 times upper roll diameter and larger |
10' x 5/16" |
Overall working length of the rolls |
122" |
Diameters of the up and lower central rolls |
11.02" |
Rolling speeds, dual |
5 and 16-1/2 FPM |
Motor |
21-1/2 HP |
Dimensions L x W x H, excluding control console |
231" x 67" x 73" |
Weight |
22,000 lbs. |
Specifications are subject to change without notice.
*Capacities based on steel up to 38,000 PSI Yield Strength
*With prebending, resulting flat ends are 1-1/2 to 2 times plate thickness or less.
*Proportional capacities in other material, widths and thicknesses.
*Cone bending capacity is 50% of each width and thickness capacities.
NOTE: Data is provided by the manufacturer.
WARRANTY: 1 YEAR – Parts
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